How To Paint A Wooden Boat

One of the great increasing mysteries of today's modern boatbuilding is the amount of hi-tech gobble-de-gook that the average home boat builder is expected to wade through when the time comes to paint the boat after the horrendous amount of sanding, fairing and hard work is (mostly) over and the fruits of your labour now require a shiny deep lustre that the painting now promises to bring. This part, to my mind at least, is one of the best parts of boatbuilding, the finish! (Well, at least the start of the finish!)

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Painting a boat used to be a reasonably simple task. All one needed was a fine dry day, one of Dad's paintbrushes, some turps, a roll of masking tape, a bit of pink primer left over from the decorating and a half gallon of shiny blue enamel paint from the local hardware store...they were the days!

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Not so today, my friends! The unsuspecting boat builder who toddles off to the local chandlery or superstore best be prepared for the very worst- not only will he (or she) face a huge financial onslaught on their wallet but a mind boggling array of hi-tech whiz wow balderdash that the (generally) uninformed shop assistant will proceed to throw in their general direction in the faint hope that you will give in under the stress and buy several litres of the latest polurethanicalslitheryaminomolecular goop that's just come in. For example, you'll be faced with trade names like 'Interlux Interthane coating'. I mean, come on, it sounds like a new space invaders game! This is bloody paint! There are many others but I'm sure you get the gist of what I'm saying.

Another example of the kind of thing that drives me nuts is that you can expect to buy several litres of a iso-cyanate two pack marine polyurethane paint only to be cheerfully told its illegal to spray it unless you have a proper licenced premises to do so, drone drone!! I suppose they have to make up new names to go with the new paint company policies of charging up to 0 a litre for some of these new fangled paints! What the hell have they discovered that's so expensive to put in this stuff? I was under the impression that paint was a few litres of linseed oil, turps, some drying agents and a few ounces of pigments for colour...can I really be so out of touch?

BACK TO BASICS

So, why do we paint wooden boats? Or any other boat for that matter? The first part of that question is easy. Boats look much smarter and better if they shine and gleam a bit... it's only human nature after all. The second part to that question is: We want to protect it. Ok, from what? Well, wood rots if you don't paint it, right? - wrong! Wood left to its own devices does not rot. Wood only rots as a result of its environment. There are multiple cases of how, plain untreated wood can last for centuries as long as it is in the correct environment. There are basically only a few elements that start wood rotting. Biological attack from spores, fungi, temperature, high humidity or total absorption, physical attack from marine borers and crustaceans that allow ingress to all the other elements aforementioned.

Don't let's forget that polluted waters can degrade timber to the point where it will rot....we'll add chemical attack to that list too. So, in view of all these very compelling reasons we protect our boat by painting it to coat it fully against these assaults.

PREPARATION OF TIMBER

The actual preparation of timber can cover a range of differing requirements. If your boat is a new build you won't have to go through many of the preparatory stages that an older boat may have to go through. With some forms of boatbuilding where a boat has been built by a different method such as strip planking or cold moulding, we paint the boat as if it were a fibreglass boat, due to the fact that either layers of fibreglass cover the timber or that the timber has been coated with epoxy that does not allow conventional paints to adhere to it properly. However, if we wish to protect bare timber then we use a different tack. Timber in its bare natural state has millions of thin hollow tubes running through it, constructed of cellulose in its natural form. We have to seal these tubes to prevent the ingress of water into them. Therefore we seal and coat the timber first of all.

The first thing we do is to clean and remove any loose and flaking or damaged paint plus any dirt that remains on the hull - sounds easy if you say it quick but it must be done! If necessary (and most times it is) degrease the hull using a proprietary paint degreaser after removing all dust preferably with a vacuum cleaner. Don't forget it won't be absolutely necessary to get all the hull back to bare wood just dry, clean, grease and dust free.

FILLING AND IMPERFECTIONS

Obviously, not many timber craft are perfect on the outside. There are many blemishes, cracks, imperfections and splits both large and small to deal with by filling them and sanding them flush before priming the boat. It's a bit of a chore but time spent here will reward you with a boat that will certainly look better plus have a longer life. Some folks fill these holes and imperfections in timber with epoxy filler but it is not a good idea. Sometime later, for example, when the boat has to undergo a repair, it will be the very devil of a job to remove the epoxy from a fastening hole. It's best to use some kind of proper timber filler that dries hard and fast but is never that hard that it can't be removed later on. For example, painter's glazing compound is a fairly hard setting soft paste that can be quickly applied then sanded and painted satisfactorily. Carvel boats usually have their seams filled fair with a special seam compound AFTER the boat has been primed. Once the boat has been filled and faired smooth and all dust removed we are ready to put some actual paint on. Remember, the difference between a professional paint job and an amateur is the PREPARATION!

WOOD PRESERVATIVE

There are two schools of thought about treating bare timber with wood preservatives. I've heard stories that primers and paints don't adhere to many of them. In my case, I have never personally had that happen to me, so I am generally in favour of using them. Nevertheless, I am convinced that in many cases where the paint refuses to stick to timber is because the wood has not properly dried out after application. There is a definite percentage of humidity level that every timber has (and most of them differ slightly) where paint of any description simply won't stick. It can be up to fifteen per cent in some timbers. Above all, ensure that your timber is dry enough to allow any paint or filler to adhere to it. Remember too that salt deposits on timber will readily contain water and keep it damp.... if your boat was in salty water wash it off in fresh before commencing painting. When and only when, your timber preservative is dry the next stage is:

PRIMER

The first coat of primer to go onto your hull is metallic grey primer. It is a good primer to use because it is made up of millions of microscopic flat metal (aluminium) plates that lie on top of each other giving water a very hard time to pass though it...Pink primer for example, has circular molecules of substances therefore allowing water to ingress a lot quicker...fact! Grey primers also contain certain oils and most have anti-mould agents contained within (biocides to you and I) We put two coats of grey primer above the waterline and three, no less, below it.

SOME OTHER OBSERVATIONS ABOUT PRIMERS

There are a whole world of paint primers out there and confusion about their qualities are very common. For basic dry timbers, the grey metallic primers are good as previously explained. Also many oil-based primers from well-known companies are also very good and will do the job perfectly well. Hi-build primers however must be approached with caution and I must say that I have never personally got on too well with them. Most of them contain Titanium Dioxide (that's talcum powder to us lot) and even when it is fully cured can absorb copious amounts of moisture that can prevent really good paint adhesion. To avoid this only paint hi-build primers on good clear dry days and avoid excessive atmospheric humidity levels. Then, as soon as is possible apply the topcoats to seal them in. Note too, that hi-build primers are a soft type of paint and can suffer badly from scuffing over stony or shingly beaches and even when launching from boat trailers. When sanding these primers remember that huge clouds of white dust are released so be aware of where you sand and wear appropriate safety masks.

TOPCOATS

Once again, there are many types to choose from. Let's get the two- packs out of the way first. TWO-PACK POLYURETHANES have to be applied over a two-pack epoxy undercoat first of all. They have a fantastic finish and that's fine but you must be absolutely sure that the timber underneath is not going to move because the paint cures so hard that it can and will crack (strip plankers and cold moulded boats are your best bet here...apart of course from glass boats). The primary reason is that timber constructed boats move or 'work' as it is known. You may well get away with it if your timber boat has been glassed from new....not glassed over later as a preventative method to stop leaks. Rarely boats treated thus dry out properly and are still susceptible to movement as the timber inside the glass either rots because it was wet or it dries out too much and shrinks. Also boats that have been chined properly, that is, strips of timber glued in between the planks instead of being caulked, stand a reasonable chance of not moving.

Ok, what else? One pack or single pack polyurethane paints can be a good choice for a topcoat...they are almost as glossy and as durable as the two-packs but not quite! They are however, less expensive and far easier to apply than the two-packs... there are a multitude of them out there, so a bit of research is required plus your own personal choice...I'm not going to get involved in a slanging match about which ones are the best! However, remember most major well-known paint manufacturer's products are usually ok! It's your call!

So next on my list are marine enamels. Once again, it pays to remember that anything with MARINE in front of it is usually expensive...a good place to avoid in this quest is the large hardware chain stores that sport one or two paints in this category and I've fallen for it myself before now. It's the Name we are looking for!

Even with decent quality marine enamels some of the whites have been known to yellow with age and the way round this is to buy the off-white colours such as cream or buff. My last choice in Marine enamels proper, is a relative newcomer...a water-based enamel. I personally have never used any but I have heard some good reports and there has to be a few advantages with them, quick cleanup for one and you can even drink the thinners!

ASSORTED CHOICES
There are a few types of paint systems that are different to the abovementioned and as usual they probably will draw a lot of flack from those types that love writing to the editor for some reason or the other. Mainly I suspect, because something isn't quite conventional. Each of the following paints has their different uses and attributes.

HOUSE PAINT ENAMELS

Over the years the quality of house paint enamels has been increasing dramatically to the point where many yachties I know paint their boats with it. It's a bit softer (and definitely cheaper) than most single pack polyurethanes and some colours, mostly the darker hues, tend to fade earlier than others. However, the fact remains that they can be an excellent choice especially if you own a small boat and don't mind repainting it every couple of years....cheap to buy, easy to apply!

WATER BASED ACRYLICS

A few years ago you wouldn't have dreamed of painting your boat with acrylic paint....it would have peeled off in great strips. That does not apply today however. My own boat, The NICKY J has been painted using Wattyl's Acrylic semi-gloss "CANE" and it is really amazing. I used gloss for the hull and semi-gloss for the decks over white epoxy primer single pack and it has been really good. Never once has it even looked like delaminating. I paint the boat once a year with a roller and it takes less than a day...and she's forty two feet long! It is yet another choice!

Well there's your main paint choices but I urge you to remember one thing...preparation is King... it will save you plenty of money in the long run, for sure.

HOW TO APPLY YOUR PAINT

There are of course, three main methods of applying your paints; Spraying, brushing and rollering. There's another that many people use, a combination of the last two, rolling and tipping, we'll deal with that one later.

Let's take a look at spraying. There are several pre-requisites for a decent spray job. These usually are a decent workshop complete with suction fans and half decent ventilation using good spray gear (cheapo underpowered stuff just doesn't cut the mustard) and most importantly, adequate and proper safety gear. There are always exceptions to the rule and there's one chap who works in Edge's boatyard outside in the weather and he does a fantastic job...imagine how much better he might be if he worked indoors!! You will also have to watch the weather, high humidity is not good and also where the overspray goes...not over anyone's car as is so often the case! A good excess of paint is lost and wasted in the process. If you have a driving need for you boat to look like your car then sprayings for you! Oh yeah, it quick(ish) too!

Brushing by hand can yield incredible results if you are patient and also know what you are doing. I've seen boats that at first glance look like they have been sprayed only to find out that they were hand painted by brush.......Dust free atmosphere and bloody good brushes (I mean expensive) are an absolute must here.

Last of all, rollering especially the 'roll and tip' method. This requires two people working together as a team. One rolls the paint on thinly and the other follows closely with a decent brush and 'tips' out the bubbles left behind by the roller - unbelievably good finishes can be obtained by this method.

A word of warning, no matter which method you use. Don't be tempted to retouch runs or sags in the paint or you will ruin the finish....wait until the paint has fully dried then deal with it! It's tempting but paint always seems to gel quicker than you would think!

A SUMMARY

There are many facets to the successful painting of a boat. We can't be good at all of them and you have to choose the method most suited to you own particular capabilities. A lot depends on the facilities that you have available at your disposal. Some people have the garden to work in others may have huge sheds and even access to a warehouse! I will say that a few basic rules apply to painting even the smallest boat. Often, too much, too clever or too sophisticated is often detrimental to what you are trying to achieve.

I have seen boats that cost twenty grand to paint and they were just really average...why? Wrong choice of painter, that's why. If you are going to choose a painter it's not a crime to ask him to show you some examples of his work. If he's any good there should be plenty...there are plenty of chancers and cowboys about, rest assured. All boats, every single one of them will need retouching or even a repaint within years. Just how long you get for your money is the trick. Unless you put your freshly painted boat in a museum or garage and lock it away you can bet that from day one, it will collect nicks, dings, scratches and scars, it's inevitable. Beware the painter who tells you, 'yes it will be ten grand, but it'll outlast you and me'. The need for repainting is directly proportional to how badly the boat is treated over the years. The only way of keeping your boat pristine and perfect is never to actually put it in that dirty old water once it's done! Be realistic about your own abilities and your expectations. Simple can be better in many cases.

A SIMPLE FORMULA FOR CALCULATING HOW MUCH PAINT YOU NEED (FOR ONE COAT)

This is interesting if not exactly exact! But it gets very close indeed. This is applicable to brushing and rolling only NOT spraying. There's a different formula for that and I don't know it!
THE FORMULA
ONE COAT = The boat's length overall x the beam x 0.85
Divided by square feet covered per litre listed on the paint can instructions.

If you can't work it out the paint manufacturer will tell you if you ring the company hotline.

Over the years, wooden boats have survived the elements in spite of very crude and primitive forms of paint. Many early vessels were simply daubed in pitch, bitumen, turps and beeswax. An early Thames barge had survived for over a hundred years in perfect condition as she was originally used as a bitumen tanker!! The dark brown shiny finish was the most perfect example of preserved wood that I have ever seen. One of the most interesting boats I ever saw was painted with fence paint...the owner reckoned he'd only ever painted it once in thirty years! Another old boat builder I knew once told me the secret of painting a wooden boat was to paint it with as many coats of paint that you could afford!

How To Paint A Wooden Boat
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Christmas Sales Makita LC1230 12-Inch Metal Cutting Saw 201

Dec 22, 2011 03:30:37

Christmas Makita LC1230 12-Inch Metal Cutting Saw Deals
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Makita LC1230 12-Inch Metal Cutting Saw

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Christmas Sales Makita LC1230 12-Inch Metal Cutting Saw Feature

  • 4 x faster cutting in light pipe, angle iron, tubing, conduit and channel than abrasive cut-off saws
  • Powerful 15 amp motor
  • D-shape handle for easy gripping
  • Long lasting carbide tipped blade for cost efficient, clean and accurate cutting; virtually burr free
  • Lock-off button prevents accidental starting


Christmas Sales Makita LC1230 12-Inch Metal Cutting Saw Overview

This Metal Cutting Saw is fantastic for cutting light pipe, angle iron, tubing, conduit and channels. Its D-shape handle means easy gripping. Economical and long lasting carbide tipped blades cut through material fast. No more accidental starts thanks to this clever tool's handy lock-off button. The guide plate on this saw adjusts 0 - 45 degrees for bevel cutting and sports a quick release vise for secure stock retention and fast repetitious cut-offs. The socket wrench is stored on the base for easy access, and a shaft lock system shaves a lot of time off wheel changes. Your purchase includes carbide tipped blade, a socket wrench, and a switch button.

Christmas Sales Makita LC1230 12-Inch Metal Cutting Saw Specifications

Makita's 12-Inch Metal Cutting Saw (model LC1230) delivers power and ease-of-use features for a range of industrial metal-cutting applications. It is ideal for cutting in pipe, angle iron, conduit, and more.

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LC1230 Features
POWER - 15 amp motor delivers 1,300 rpm

PERFORMANCE - 4x faster cutting in light pipe, angle iron, tubing, conduit, and channel than abrasive cut-off saws

CONVENIENCE - "Tool-less" guide plate adjusts 0-45° for quick and easy miter cutting

COMFORT - D-shaped handle for easy gripping with two-finger trigger and lock-off button

INCLUDES - Carbide-tipped blade, socket wrench, switch button, and safety goggles

Tool Specifications
Tool Spec
Blade Diameter 12"
Arbor 1"
Max Cutting Capacity at 90°4-1/2"
Max Cutting Capacity at 45°3-1/2"
No Load Speed 1,300 rpm
AMPS (115V) 15.0
Overall Length 20-1/4"
Net Weight 42.5 lbs.
15 AMP Motor Delivers 1,300 RPM
The LC1230 is powered by a Makita-built 15 amp motor that delivers 1,300 rpm for improved performance. The quick release tool-less guide plate adjusts from 0 degrees to 45 degrees for quick and easy miter cutting. Cutting capacities range from 4-1/2 inches at 90 degrees to 3-1/2 inches at 45 degrees.

Ease-of-Use Features for Improved Performance
Ease-of-use features include a quick release vise for secure material retention and fast repeated cut-offs, a socket wrench that stores on the base for convenient blade changes, and a shavings collection tray for easy waste disposal and a cleaner work environment. The LC1230 has a D-shaped handle with a two-finger trigger and a lock-off button engineered to prevent accidental start-ups. The saw includes a carbide-tipped blade that lasts 50 times longer than abrasive wheels and is engineered to cut clean, accurate and virtually burr-free. The LC1230 is ideal for a variety of industrial metalworking applications. It is just another example of Makita's commitment to innovative technology and best-in-class engineering.

About Makita Saws
Cut after cut, Makita saws deliver power, performance and capacity with less weight and more ease-of-use features. Makita has a full range of corded and cordless saws and blades for cutting wood, metal and masonry, including table saws, miter saws, reciprocating saws, circular saws, jig saws, metal cutting saws, plunge saws, and more, as well as a complete line of blades and accessories.

Makita LogoAbout Makita
Makita is a worldwide manufacturer of industrial quality power tools and offers a wide range of industrial accessories. Makita applies leading-edge innovation to engineer power tools that are more compact and energy efficient, yet deliver industrial strength power and results. Makita U.S.A., Inc. is located in La Mirada, California, and operates an extensive distribution network located throughout the U.S. For more information, please call 800/4-MAKITA (800/462-5482) or visit makitatools.com. Makita is Best in Class Engineering.

Warranty
Every Makita tool is thoroughly inspected and tested before leaving the factory. If you are not satisfied with any Makita tool within 30 days of purchase, return it and Makita will provide a replacement or refund. Each Makita tool is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase. Should any trouble develop during this one-year period, return the COMPLETE tool, freight prepaid, to one of Makita's Factory or Authorized Service Centers. Please see makitatools.com for complete details.

What's in the Box
Makita LC1230 12-Inch Metal Cutting Saw includes: carbide tipped blade, socket wrench, switch button, and safety goggles.




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The Ways An Air Conditioner Compressor Can Fail, and What To Do About It

Air conditioner compressors usually fail due to one of two conditions: time and hours of operation (wear out), or abuse. There are some failures that can occur elsewhere in the system that will cause a compressor failure, but these are less common unless the system has been substantially abused.

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Usually abuse is a result of extended running with improper freon charge, or as a consequence of improper service along the way. This improper service can include overcharging, undercharging, installing the wrong starter capacitor as a replacement, removing (rather than repairing/replacing) the thermal limiter, insufficient oil, mixing incompatible oil types, or wrong oil, installing the compressor on a system that had a major burnout without taking proper steps to remove the acid from the system, installing the wrong compressor (too small) for the system, or installing a new compressor on a system that had some other failure that was never diagnosed.

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The compressor can fail in only a handful of different ways. It can fail open, fail shorted, experience a bearing failure, or a piston failure (throw a rod), or experience a valve failure. That is pretty much the entire list.

When a compressor fails open, a wire inside the compressor breaks. This is unserviceable and the symptom is that the compressor does not run, though it may hum. If the compressor fails open, and following the steps here does not fix it, then the system may be a good candidate for a new compressor. This failure causes no further failures and won't damage the rest of the system; if the rest of the system is not decrepit then it would be cost effective to just put a new compressor in.

Testing for a failed open compressor is easy. Pop the electrical cover for the compressor off, and remove the wires and the thermal limiter. Using an ohmmeter, measure the impedance from one terminal to another across all three terminals of the compressor. Also measure the impedance to the case of the compressor for all three terminals.

You should read low impedance values for all terminal to terminal connections (a few hundred ohms or less) and you should have a high impedance (several kilo-ohms or greater) for all terminals to the case (which is ground). If any of the terminal to terminal connections is a very high impedance, you have a failed open compressor. In very rare cases, a failed open compressor may show a low impedance to ground from one terminal (which will be one of the terminals associated with the failed open). In this case, the broken wire has moved and is contacting the case. This condition - which is quite rare but not impossible - could cause a breaker to trip and could result in a misdiagnosis of failed short. Be careful here; do an acid test of the contents of the lines before deciding how to proceed with repair.

When a compressor fails short, what happens is that insulation on the wires has worn off or burned off or broken inside the compressor. This allows a wire on a motor winding to touch something it should not touch - most commonly itself a turn or two further along on the motor winding. This results in a "shorted winding" which will stop the compressor immediately and cause it to heat up and burn internally.

Bad bearings can cause a failed short. Either the rotor wobbles enough to contact the stator, resulting in insulation damage that shorts the rotor either to ground or to the stator, or end bearing wear can allow the stator to shift down over time until it begins to rub against the stator ends or the housing.

Usually when one of these shorts occur, it is not immediately a hard short - meaning that initially the contact is intermittent and comes and goes. Every time the short occurs, the compressor torque drops sharply, the compressor may shudder a bit visibly as a result, and this shudder shakes the winding enough to separate the short. While the short is in place, the current through the shorted winding shoots up and a lot of heat is produced. Also, usually the short will blow some sparks - which produces acid inside the air conditioner system by decomposing the freon into a mixture of hydrochloric and hydrofluoric acid.

Over time (possibly a couple of weeks, usually less) the shuddering and the sparking and the heat and the acid cause insulation to fail rapidly on the winding. Ultimately, the winding loses enough insulation that the inside of the compressor is literally burning. This will only go on for a few minutes but in that time the compressor destroys itself and fills the system with acid. Then the compressor stops. It may at that time melt a wire loose and short to the housing (which can trip your house main breaker) or it may not. If the initial cause of the failure was bad bearings causing the rotor to rub, then usually when the thing finally dies it will be shorted to the housing.

If it shorts to the housing, it will blow fuses and/or breakers and your ohmmeter will show a very low impedance from one or more windings to ground. If it does not short to the housing, then it will just stop. You still establish the type of failure using an ohmmeter.

You cannot directly diagnose a failed short with an ohmmeter unless it shorts to the housing - a shorted winding won't show up with an ohmmeter though it would with an inductance meter (but who has one of those?) Instead, you have to infer the failed short. You do this by establishing the the ohmmeter gives normal readings, the starter capacitor is good, power is arriving at the compressor, AND an acid test of the freon shows acid present.

With a failed short, just give up. Change everything, including the lines if possible. It is not worth fixing; it is full of acid and therefore is all junk. Further, a failed short could have been initially induced by some other failure in the system that caused a compressor overload; by replacing the whole system you also will get rid of that potential other problem.

Less commonly, a compressor will have a bearing failure, piston failure or a valve failure. These mechanical failures usually just signal wear out but could signal abuse (low lubricant levels, thermal limiter removed so compressor overheats, chronic low freon condition due to un-repaired leaks). More rarely, they can signal another failure in the system such as a reversing valve problem or an expansion valve problem that winds up letting liquid freon get into the suction side of the compressor.

If a bearing fails, usually you will know because the compressor will sound like a motor with a bad bearing, or it will lock up and refuse to run. In the worst case, the rotor will wobble, the windings will rub on the stator, and you will wind up with a failed short.

If the compressor locks up mechanically and fails to run, you will know because it will buzz very loudly for a few seconds and may shudder (just like any stalled motor) until the thermal limiter cuts it off. When you do your electrical checks, you will find no evidence of failed open or failed short. The acid test will show no acid. In this case, you might try a hard-start kit but if the compressor has failed mechanically the hard-start kit won't get the compressor to start. In this case, replacing the compressor is a good plan so long as the rest of the system is not decrepit. After replacing the compressor, you must carefully analyze the performance of the entire system to determine whether the compressor problem was induced by something else.

Rarely, the compressor will experience a valve failure. In this case, it will either sit there and appear to run happily but will pump no fluid (valve won't close), or it will lock up due to an inability to move the fluid out of the compression chamber (valve won't open). If it is running happily, then once you have established that there is indeed plenty of freon in the system, but nothing is moving, then you have no choice but to change the compressor. Again, a system with a compressor that has had a valve failure is a good candidate for a new compressor.

Now, if the compressor is mechanically locked up it could be because of a couple of things. If the compressor is on a heat pump, make sure the reversing valve is not stuck half way. Also make sure the expansion valve is working; if it is blocked it can lock the compressor. Also make sure the filter is not clogged. I once saw a system that had a locked compressor due to liquid lock. Some idiot had "serviced" the system by adding freon, and adding freon, and adding freon until the thing was completely full of liquid. Trust me; that does not work.

Should diagnosis show a clogged filter, then this should be taken as positive evidence of some failure in the system OTHER than a compressor failure. Typically, it will be metal fragments out of the compressor that clogs the filter. This can only happen if something is causing the compressor to wear very rapidly, particularly in the pistons, the rings, the bores, and the bearings. Either the compressor has vastly insufficient lubrication OR (and more commonly) liquid freon is getting into the compressor on the suction line. This behavior must be stopped. Look at the expansion valve and at the reversing valve (for a heat pump).

Often an old system experiences enough mechanical wear internally that it is "worn in" and needs more torque to start against the system load than can be delivered. This system will sound just like one with a locked bearing; the compressor will buzz loudly for a few seconds then the thermal limiter will kill it. Occasionally, this system will start right up if you whack the compressor with a rubber mallet while it is buzzing. Such a system is a good candidate for a hard-start kit. This kit stores energy and, when the compressor is told to start, dumps extra current into the compressor for a second or so. This overloads the compressor, but gives some extra torque for a short time and is often enough to make that compressor run again. I have had hard-start kits give me an extra 8 or 9 years in some old units that otherwise I would have been replacing. Conversely, I have had them give only a few months. It is your call, but considering how cheap a hard-start kit is, it is worth trying when the symptoms are as described.

And this, in a nutshell, is what can happen to an air conditioner compressor and what you can do about it.

The Ways An Air Conditioner Compressor Can Fail, and What To Do About It
Metal Saw

Christmas Sales Bare-Tool Milwaukee 6320-20 18-Volt Ni-Cad 6-1/2-Inch Cordless Metal Cutting Circular Saw (Tool Only, No Battery) 201

Dec 21, 2011 02:05:32

Christmas Bare-Tool Milwaukee 6320-20 18-Volt Ni-Cad 6-1/2-Inch Cordless Metal Cutting Circular Saw (Tool Only, No Battery) Deals
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Bare-Tool Milwaukee 6320-20 18-Volt Ni-Cad 6-1/2-Inch Cordless Metal Cutting Circular Saw (Tool Only, No Battery)

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Christmas Sales Bare-Tool Milwaukee 6320-20 18-Volt Ni-Cad 6-1/2-Inch Cordless Metal Cutting Circular Saw (Tool Only, No Battery) Feature

  • Cuts all types of metals such as uni-strut, galvanized pipe and metal studs
  • 3,200 RPM and 2-1/8-inch maximum depth of cut
  • Clear guard provides an excellent line of sight for cutting
  • Rugged construction for long, trouble-free operation
  • Limited warranty


Christmas Sales Bare-Tool Milwaukee 6320-20 18-Volt Ni-Cad 6-1/2-Inch Cordless Metal Cutting Circular Saw (Tool Only, No Battery) Overview

Tool includes: 6 7/8" blade. However 6 1/2" blade also work fine with this circular saw. Metal Cutting Saw, 6320-20, cuts all types of metals such as uni-strut, galvanized pipe, metal studs and black pipe, as well as Hardi-Plank and Durock materials. The saw uses a standard 5/8 in. arbor and has a 2-1/8 in. maximum depth of cut. The blade spins at 3,200 RPM and has an electric brake for quick, repetitive cutting. The clear guard provides an excellent line of sight for cutting and the rugged construction provides long, trouble-free operation.

Christmas Sales Bare-Tool Milwaukee 6320-20 18-Volt Ni-Cad 6-1/2-Inch Cordless Metal Cutting Circular Saw (Tool Only, No Battery) Specifications

Metal’s no challenge for this little Milwaukee brute, slicing quickly through everything we put it to: unhardened ferrous metal, non-ferrous metal, plastics and cement board. Power is plentiful, with an 18-volt battery juicing the blade’s 3,200 rpm. We were surprised at how quickly the electric brake halts the blade, too: In our very unscientific test, it was about a second and a half, great for repetitive cuts and even more important for safety. The blade guard is clear, and you do get a great sightline because of it, but it is plastic, and we didn’t want to take our chances slamming it around the warehouse to see what kind of impact it would withstand. A little care is a small price for a much-improved view, we think. It’s lighter than we expected by the rugged look of it, so it handles beautifully, and the ergonomic D-handle grip feels great. If you’re in plumbing, construction, maintenance or even fire and rescue, you ought to have this saw.--Kris Jensen-Van Heste

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Shed Floors and Foundations - What Types to Use For Your Outdoor Storage Shed

When you buy an outdoor storage shed, you often look at price, quality and type of materials used for the shed, and how long the shed will last. Other things that are sometimes considered include maintenance requirements, and accessories available.

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Not everyone thinks about floors and foundations for their outdoor sheds though, and some people are surprised to find out after the fact that most sheds don't come with a floor. Instead, you're expected to choose and install or build your own foundation for the shed before putting it into place.

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Now creating foundations and floors for outdoor storage sheds is not too difficult, but you do need to know how you're going to use the shed so you'll install the proper flooring for it.

If you're simply putting an outdoor storage shed in place to use as a generic storage room for seasonal items or family keepsakes, you can simply use bare ground for your shed flooring. Keep in mind however, that the ground is dirty of course, but it can also become wet. If your storage items are in simple cardboard boxes, things could be ruined by weather changes, and mice or bugs getting into the storage shed through the ground.

So if you plan to use a bare ground floor for your shed, be sure you're storing your belongings in solid plastic and waterproof containers and bins. It's also best to locate your shed somewhere in the yard where there is a slight rise to the ground, so water will not collect on the floor.

A better flooring option for outdoor storage sheds is to create a simple concrete foundation. This can be done using poured concrete or by placing concrete blocks side by side. Make the concrete foundation approximately one foot larger than the shed on all sides, to be sure water is not able to get in under the edges.

Another popular shed flooring material is wood. A wooden platform can be easily built using standard two by fours, and the shed simply sits down on and attaches to this platform. Like the concrete base though, be sure to build your flooring at least one foot larger than the shed on all sides.

Shed Floors and Foundations - What Types to Use For Your Outdoor Storage Shed
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Rose Gold Watch Logitech Squeezebox Receiver

Starting a Mobile Locksmith Business

One of the best decisions I ever made in my 62 years of life on this planet was to become my own boss in a field that is never dull, always challenging, and intrinsically interesting. It was not an early decision. In fact it did not occur to me to enter this field until after I'd already spent ten years as a professional photographer. It came about in an odd way, as many serendipitous things do. But regardless of how it came to be, I consider that decision the one that paved the way for me to spend the rest of my working life in comfort and with a good measure of security.

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I've since discovered that many people follow a similar course, turning to locksmithing only after finding themselves unhappy in other jobs. I'm not sure how or why so many discover this particular business when looking for an interesting career. In my case it was a natural progression from a rather unique part-time career I had fashioned for myself: That of installing simple door viewers and doing this door to door. Many times my customers would ask if I could install deadbolts for them while I was at it, and after turning down money a dozen or so times I finally got wise and visited a local locksmith supplier who sold me an install kit and a book of instructions. From what I can tell, others come across this idea by doing Internet searches for home businesses, because ultimately this qualifies as such if you, like I do, run it out of your home and structure it as a Sole Proprietorship. In any case, it is obvious that locksmithing has become a popular choice for a chance at self-employment.

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After tiring of door to door selling (which didn't take long to do) I hit upon the idea of cold calling. I was still thinking too small, but at the time I didn't know it. Lesson Number One: Don't do this. I was doing it back in 1981 or so when the stigma attached to such endeavors wasn't quite so strong. I'm afraid that calling people out of the phone book and asking if they'd like to have deadbolts installed just would not fly in the present era of terrorism and business rip-offs.

Still, I owe to this period of hard knocks a good deal. I became efficient at installing locks, rekeying locks, and duplicating keys. It was during this one year period that I scrounged together enough money to purchase a small key duplicator and also a lock rekeying kit. I carried these items in the trunk of my car and carried them into my customer's home when needed. I also purchased several boxes of the most common domestic key blanks and by the time I'd accumulated all this stuff my car's trunk was crammed and I was wishing for more room. Also, and most important, I came to realize that driving around in an unmarked car and working out of the trunk was not lending itself well to my credibility.

Lesson Number Two: Start out with credibility. Purchase a small work van, or a large one if you can afford it. Buy signs or have signs painted on it. Use whatever lending power you have, may it be with banks or with family, to locate a used vehicle and have signage made up, even if this is in the form of magnetic signs. Of course all this suggests you start out as a legitimate business, and this is just my point. Create a name for your business (think long and hard about this, as you'll lose any credibility you might initially gain if you keep changing it), have signs and forms and letterheads made up, and dive in.

There is, too, the question of legality. This is a hard subject to field, because the legality of doing business from one jurisdiction to another can differ widely, and even wildly. It is incumbent upon you to do the research and determine whether or not your jurisdiction requires a locksmith be certified, bonded, and/or licensed. You'll almost certainly discover that licensing is the fundamental hurdle, and that is usually taken care of with the signing of a few forms and the payment of a small annual fee. Certification is something else. Not all jurisdictions require this. In my case I found that the state in which I was then living -- Utah -- did not require it. Nor was I required to be bonded, though I chose to do so for the added protection (it is widely and incorrectly thought that bonding protects the locksmith's customer, whereas in fact it is the locksmith that is protected by the bond).

Lesson Number Three: Do the homework required to determine if acquiring a business license is all that is needed to establish your locksmith service. One phone call to your state's Attorney General office will likely answer that question.

Once you have lined up an affordable vehicle and put a reasonably professional sign on it, you must begin outfitting it. This should, and must, be done before you begin advertising your services because if you are like I was at this point you know next to nothing about the business and not much more about the work. We will endeavor at this point to educate ourselves. Locksmithing is in point of fact one of the few professions left in this world in which a formal education is absolutely UNnecessary. I have spoken to very few professionals during my career who got to be that way through going to a 'locksmith school' or a college. This is certainly not to say that a formal education isn't desirable. If you can afford it, if you have the means, then by all means take that route. This article is for those of you who can't.

The vehicle you purchase will in large part determine how it is to be equipped. I've always preferred a full-size van (I've owned Ford, Chevy and GMC models during my career), but there are many locksmiths who just love the Astro Van or Safari Van made by GM. These minivans are popular with many different professions and are ubiquitous. You can undoubtedly find one in your price range. Either way, the first order of business is to erect a work bench that will give you as much space as possible. Best to have the bench on one side of the van and leave the opposite side for shelves or storage bins. Make it sturdy! There is nothing worse than a wobbly bench when you're trying to rekey locks. Make it level for the same reason.

You'll need a power source. It is excusable to string extension cords until you can afford something better, but bear in mind that this detracts from your professionalism. The ultimate is probably having a RediLine Generator that runs off your van's 12V power. This is not a power inverter, it is actually a generator and it kicks out 110-115V power. They are wonderful sources of AC power and you can even run a bank of flourescent lamps off one of these for your interior shop lighting. There are several models to choose from with varying outputs, but they are expensive. If you can locate a rebuilt, so much the better. A good inverter might do the trick if you can't afford a RediLine, but be careful. Some key machines (and you're going to have to have one) will not run with an inverter.

Power now available, you need to start out with at least a key duplicator on your bench and preferably, as well, a good code cutting machine. The latter is desirable but not necessary in the beginning unless you plan to launch directly into automotive locksmithing, in which case you'll find it hard to get along without one. We'll touch on that in a moment. Key machines are almost impossible to find used. You'll likely end up buying a small HPC Speedex because they're pretty much the least expensive good key duplicator around. Expect to pay around 0. Best if you include this in your initial loan. A key duplicator is bread and butter for any locksmith, mobile or otherwise, so don't even think about starting up until you have one.

Equip yourself with a good rekeying kit. I've always preferred 'universal' kits because they do the work of dozens of other keyway-specific kits and they are easy to use. LAB makes the best of these, hands down. If you have the space, try to get a metal Classic Kit. If you don't, you can start out with one of LAB's Mini-Durex kits or, better, the miniature version of the Universal Kit (LMK-005 or LMK-003). You simply can't rekey locks without one, and if you get a Universal you won't be confined to keying up one or two brands . . . you'll be able to handle them all. Don't know how to rekey locks? Pick up an instruction manual on the Internet or at Amazon.com. They are available and this is one of the quickest locksmith skills to pick up. While you're at it, buy at least one plug follower, a pair of pin tweezers, and ideally a pair of TruArc pliers. Over time you'll accumulate more rekeying tools but these fundamentals are nearly essential.

Even before I was making money rekeying locks, I was being called to open cars. If you intend to advertise yourself as an emergency service, you're going to have to take in this kind of lucrative work. Let me tell you now, this will be the easiest money you've ever made. It is well worth learning the skills required to open vehicles even if it means spending a couple of hundred dollars on tools and a good manual. Lockouts, at least in my case, virtually supported me for years. If you live in a medium to large city, count on getting lockout calls day and night even if you have only a tiny ad somewhere (a subject for later). There are many good lockout kits available online, to suit any budget, and the same goes for lockout manuals. Do a Google search for 'car opening tools' or 'lockout tools' and you'll have no trouble finding suppliers. Are they legal where you live? Again . . . this is up to you to determine. The supplier cannot and will not endeavor to police this aspect of marketing, as it is simply not possible. I'm not advocating the purchase of anything that is not legal where you reside!

House and business lockouts are likewise lucrative sources of income for the locksmith, but these require different skills, different tools. Here is where it becomes necessary to learn the skill of lock picking -- probably the most fundamental skill of the trade. It is not as easy to learn as car opening and lock rekeying, but it is by no means difficult, either. It requires practice and patience, and it requires good tools. Do not get stingy here. There are lots of cheap lock picking tools for sale. You'll find them in automotive magazines, even. Stick with tools from the established firms like HPC, SouthOrd, Lockmasters, etc. Purchase a beginner's set with a few picks and one or two tension tools for start, unless you have a big budget, then go for a set that will last you a while. Choice of spring steel or stainless steel is largely a matter of personal choice. Whichever one you start out with will likely be the kind you'll stay with, because you'll form an attachment to that type and you'll train yourself to make the best of it. More important is the concept of practice. Buy Practice Locks. Once you've picked all the locks in your home you're going to need more challenges, and now that Practice Locks are an accepted training aid in this field you'd do well to pick up a few of them. Practice until you can repeatedly pick the most challenging of your Practice Locks and then practice some more.

Did I mention that servicing lockouts will likely be the single most lucrative service you offer your customers? I thought so. Good!

There are other aspects to providing a locksmith service and among these is the ability to install locksets on homes and businesses. Primarily you'll be asked to install deadbolts, but later on, as your business gets bigger, you'll want to offer commercial business and real estate companies the option of replacing all their old lock hardware for newer more secure hardware. Again, practice is called for and you should be prepared to install a few unnecessary deadbolts and knobsets on doors in your own home that don't need them. After doing this a dozen or so times, it will be easy to go to that first installation with confidence. You'll need to add a few essential tools to your toolbox, such as a 1/2 inch drill, a couple of hole saws (2-1/8 inch and 1-inch), a 1/2 inch boring bit, and a good wood chisel. With these tools, you can install deadbolts in metal or wood doors. Complete installation kits are available and are the best choice if you can work them into your budget. Need instruction? Books galore available on Amazon.com or at any large scale bookstore in your city.

Once you've accumulated vehicle and the tools, and some knowledge gleaned from practice and reading, you can start thinking about getting your feet wet. The best way to start is the old fashioned way and that is to appeal to family and friends for work and for referrals. Network. Talk to everyone you know and let them know you're serious about this and that you are available. Step two is to advertise and this is absolutely necessary, even if you start out only as a listing in the Yellow Pages. This is where 99% of the people who need a locksmith will look. Newspaper ads, flyers (Yucchhh!), direct mail and radio ads don't work for locksmiths unless you have one enormous budget. Try to justify a small one-eight or one-quarter page Yellow Page ad if at all possible. Even in the face of huge competition, you will get calls and over time your name will be spread around, if you do a good job. Well, it will get spread around if you don't, as well, but you'd do well to avoid that.

That's how I did it. That's how thousands of others have done it, give or take a detail or two. Be sure to cover the legal bases, because if you jump into it and find later that you're acting outside the law, don't come to me! This is part of your research. It is not that difficult to acquire a certification and satisfy local laws that may pertain to this business. If you keep the business small, and maintain yourself as a sole owner, you're going to be profiting right off the bat because overhead with a mobile service is nil.

It's within your reach whether you're 18 or 58.

Starting a Mobile Locksmith Business
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Christmas Sales DEWALT DW8001B4 Heavy Duty 4 Pack 14-Inch by 7/64-Inch by 1-Inch General Purpose Chop Saw Wheel 201

Dec 18, 2011 21:49:59

Christmas DEWALT DW8001B4 Heavy Duty 4 Pack 14-Inch by 7/64-Inch by 1-Inch General Purpose Chop Saw Wheel Deals
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DEWALT DW8001B4 Heavy Duty 4 Pack 14-Inch by 7/64-Inch by 1-Inch General Purpose Chop Saw Wheel

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Christmas Sales DEWALT DW8001B4 Heavy Duty 4 Pack 14-Inch by 7/64-Inch by 1-Inch General Purpose Chop Saw Wheel Overview

Includes 14" x 7/64" A24R-Grit High Performance Metal Chop Saw Wheels (4 pk) - DW8001B4



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DEWALT DW8001B4 Heavy Duty 4 Pack 14-Inch by 7/64-Inch by 1-Inch General Purpose Chop Saw Wheel

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DPF, What and Where Is It? How Does it Work? Should I Buy a DPF Delete Kit?

This is a question we get a million times a day. Since 2007 all Dodge Cummins 6.7, Ford Powerstroke 6.4, and Chevy Duramax 6.6 trucks come from the factory equipped with a particulate filter to meet tougher emissions standards. A diesel particulate filter (DPF) is a device that traps the soot and unburnt fuel from diesel combustion. You may have noticed if you have one the 07+ diesel pickups that it never puts out any black smoke at all. The DPF will capture 90% or better of all harmful diesel emissions. Once the DPF has become "full" of soot, it will need to have a regeneration cycle in order to burn all the soot out. You may have noticed a light on your dash from time to time that alerts you that the DPF is in "regen" or "cleaning filter."

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Basically what is happening during this process is that the engine's computer has decided from the information that it receives from the sensors installed in the exhaust that the DPF has filled up past it's acceptable limit. The computer then opens the EGR (exhaust recirulation valve) introducing hot exhaust into the intake to help get get exhaust gas temps higher and also injects a small shot of fuel into the cylinders when the exhaust valves are open. The raised exhaust temps and the small amount of fuel then burn out the particulate (soot) that the DPF has collected since it's last regen. Once the computer gets readings from the sensors in the exhaust that the filter is flowing an acceptable limit again, it ends the regen cycle. The frequency of this cleaning cycle is different from vehicle to vehicle depending on use, mileage, and engine condition.

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Myths about the DPF system:

1. The lines on the side of the exhaust are fuel lines that dump fuel directly into the filter and the other connections are glow or spark plugs that ignite the fuel to clean the filter.

Not at all. As I stated above, the fuel needed for cleaning the dpf is entered into the engine cylinders by route of the regular fuel injectors during the exhaust stroke of the engine. A small shot of fuel is pushed out with the rest of the exhaust gas. The metal lines everyone sees on the side of the DPF filter are for a pressure sensor that is usually attached to the side of the transmission or frame. They have the long metal tubes on them to get the temperature of the exhaust they are measuring down before it reaches the sensor. Again, I don't care what the tech at the dealership says about those lines, if he says they are fuel lines (which I hear all the time), he is an idiot and you should remove your truck from there as quickly as possible. The other wires you see going to the exhaust before and after the DPF filter are not spark or glow plugs. They are thermocouples that measure exhaust temperature. The computer uses exhaust temperature and pressure before, at, and after the dpf to measure how plugged the dpf is and when it's time to perform a regen.

2. I can just remove the DPF filter and put a piece of pipe in there.

Sorry, no. If you remove the DPF filter and make no adjustments to the engine's computer, it will enter either a limp mode or a constant state of regen. Simply put, all the sensors and the dpf have to be in perfect working order when running the stock vehicle's programming or else your truck will go haywire and you will not be able to drive it.

Common problems with the DPF system:

1. Poor Fuel economy - This is the number one complaint we get from customers who have trucks equipped with a DPF. Most customers who traded in their pre-07 diesel pickups have been completely unhappy with the lack of fuel mileage that used to enjoy. The average fuel economy we hear people report on the DPF equipped trucks is usually 12-14 mpg. Many of these folks traded in trucks that did 18-22 mpg and are completely disgusted.

2. Excessive regens - Many of our customers who use their trucks for work complain about very frequent regens that kill their fuel mileage and performance. Many customers who work outdoors in the winter were used to leaving their old diesels run all day while they were on the job site. The DPF equipped trucks don't handle this very well. The cooler idling temperature of the exhaust gas will soot up the DPF on an accelerated rate. It is not uncommon for these customers to be on their second or third filter change because the truck went into constant limp mode. The usually dealership response is: "You can't let these new trucks idle." Which goes over pretty well with guys who are stuck at a job site five miles back in the woods all day and the temperature never gets above ten degrees.

3. High replacement cost - If any of you have had to pay for a DPF replacement out of warranty, you probably had a heart attack when you got the bill. A replacement DPF (which isn't available aftermarket yet) runs roughly 00-00 for the just the filter alone. And hears the scary part. DPF life is estimated between 120,000 and 150,000 miles. If you plan on keeping your new diesel pickup for a few hundred thousand miles better start a DPF fund.

4. Restricts performance modifications - With the new diesel pickups, the potential for horsepower improvements is tremendous. We have taken all three brands of pickups to close to or over 500 rear wheel horsepower and 1000 ft/lbs of torque with just intake, exhaust, and programming modifications. Never has so much performance been so easy and affordable while still maintaining street manners. The only problem is anything past a small tow type tune will aggravate the particulate filter. Turning up the engine will produce more soot which will plug the dpf sooner causing more regens. Many customers who run a 100 horsepower program report very poor fuel mileage and constant regens.

What can be done to extend DPF life and limit regens?:

Since we are not allowed by law to remove the DPF system, we are stuck with it if you want to comply with Federal emissions and keep your truck legal. Here are a few tips to help mileage and DPF life:

1. Use the right fuel - It is absolutely crucial and necessary to use ultra low sulphur fuel in any vehicle equipped with a particulate filter. High amounts of sulfur in the fuel will plug the DPF immediately. We get lots of questions from farmers about the red fuel. As far as we know you can't buy high sulfur fuel commercially anymore. We have a refinery roughly ten minutes from the shop that refines diesel. Both fuels are exactly the same, their is just red dye added to the offroad fuel. It won't hurt anything to run the low sulphur red fuel. The other question we get asked is about additives. Our advice is to only run products that were made for diesel fuel. Power Service, K100, Standyne, and Flash Lube for example are brands that we see no problems running. DO NOT add any sort of homemade fixes. Adding a quart of saw oil, atf, or anything else probably isn't a good idea. It will burn dirty and may clog the dpf.

2. Use the proper engine oil - Make sure you are using an engine oil that is rated properly for your truck. Some engine oil gets burnt up in combustion no matter what. If you are running oil that is not formulated for a DPF equipped vehicle, it will soot up the filter sooner.

3. Keep idling to a minimum - Simply put, idling contributes to dpf problems. Period. Keeping the rpm's elevated during will help. Keeping idling to a minimum is best for these trucks.

4. Run it hard once in a while - Don't be afraid once in a while when going up a hill to matt the throttle for a few seconds. Running the truck hard and getting things nice and warm will help clear out soot deposits.

I want to remove the DPF. What can I do and what will be the benefits?

First thing, it is absolutely against the law to remove or disable any emissions device for any vehicle that is going to be operated on the public highways. If you decide you want to remove emissions equipment for any reason, it is solely up to you and your mechanic to decide what is safe and legal for your application. I do not condone nor advise removing the dpf or any other emissions device. All the examples I speak about below were tested off-road and the mileage tests were performed on our Superflow chassis dyno that simulate the load the truck has alone and when towing.

We have done some testing on all three brands of trucks to see what results could be achieved by removing the dpf filter system. There are many products available for off-road and competition use that will disable the dpf system. You have to run some sort of aftermarket device to disable the system or there will be problems when you remove the DPF. There are several options that will allow the removal of the DPF without any horsepower increase and also several options that will add up to 250 horsepower along with removing the DPF.

Here are the test trucks we have done controlled tests on our chassis dyno with:

Truck #1: 2007.5 Ford F-350 6.4 Powerstroke
Mods: S&B Cold Air Intake, Edge Race Evolution, DPF Delete pipe (rest factory exhaust)
Stock RWHP: 285
After Mods RWHP: 471
Average Mileage stock: 11.8 mpg
Average Mileage mods: 17.4 mpg

Notes: Very basic delete package. Overall mileage jumped 5.6 mpg on simulated highway driving. Horsepower levels range from 40HP increase to 185 hp increase on the EDGE Race Evolution. Stock air box would pull filter restriction gauge with clean factory filter on even lower levels. Air box upgrade a must for this package.

Truck #2: 2008 Dodge 3500 6.7 Cummins
Mods: Full 4" DPF and Cat delete exhaust, Flo-Pro DPF electronics package
Stock RWHP: 294
Mod RWHP: 311
Average Mileage Stock: 12.1 mpg
Average Mileage Mods: 18.9 mpg

Notes: We were really impressed with this package. The Flo-Pro electronics only disable the DPF system and add absolutely no horsepower. The free flowing exhaust showed some horsepower gains. Mileage test was simulated highway driving with a truck weight of 8700lbs. Great mileage gain of 6.8 over stock. Inexpensive delete package for off-road work trucks.

Truck #3: 2008 F-550 6.4 Powerstroke

Mods: DPF delete into dual 5" exhaust, S&B Cold Air Intake, Power Hungry Performance Gryphon programmer
Stock RWHP: 268
Mod RWHP: 447
Avg HWY Mileage Stock: 9.2 mpg
Avg HWY Mileage Mods: 17.3 mpg
Avg TOW mileage Stock: 6.4 mpg
Avg TOW mileage Mods: 14.2 mpg

Notes: This is a package that we put together to simulate the gains possible on one of the hard working trucks that tows alot. The horsepower increase was dramatic, but the mileage gains were tremendous. We simulated a truck weight of 11,500 lbs for the highway tests and a trailer weight of 12,000 lbs for the tow test. The highway mileage tests of the mods showed a 8.1 mpg gain while the towing test also showed an amazing 8 mpg gain.

Truck #4: 2009 Dodge 2500 Cummins 6.7
Mods: 5" straight DPF/Cat delete exhaust, S&B Cold Air Intake, H&S XRT programmer
Avg HWY mileage stock:14.6 mpg
Avg HWY mileage mods:21.2 mpg

Notes: We only did simulated hwy mileage tests on this truck. We just used the XRT programmer to remove the DPF functions from the computer and left the horsepower stock. The XRT has horsepower increase levels of 60, 120, 175 horsepower. It will also shut the egr system off as well.

Truck #5: 2008 Ford F-350 6.4 Powerstroke
Mods: 4" DPF delete pipe, 5" MBRP dpf back exhaust, S&B cold air intake, Innovative Diesel custom tuned SCT Livewire
Stock RWHP:289
Mod RWHP: 536
Stock MPG: 11.6 mpg
Mod MPG: 17.4 mpg

Notes: This truck was an animal! The custom tunes were some of the smoothest shifting of any of the options we have tried and the power was crazy. There was a 247 rear wheel horsepower increase over stock on the highest level and the rear wheel torque was over 1000 ft/lbs! You would think there would be a serious drop in the mileage department, but we were surprised to see the truck gain nearly 6 mpg at even this horsepower level.

In conclusion, if you are looking for some serious horsepower for the drag strip or the pulling track, these new common rail diesels make serious horsepower with very little modification once the dpf is out of the way. Also, if you only operated your truck off-road there are some extremely impressive fuel economy gains to be had by removing the dpf filter. It is really too bad that we couldn't run the trucks on public roads with the dpf removed. We truly would have incredibly powerful trucks that get great mileage and have wonderful street manners.

Thanks for reading,
John Anderson

DPF, What and Where Is It? How Does it Work? Should I Buy a DPF Delete Kit?
Metal Saw

Christmas Sales DEWALT D28715 14-Inch Quick-Change Chop Saw 201

Dec 17, 2011 19:08:04

Christmas DEWALT D28715  14-Inch Quick-Change Chop Saw Deals
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DEWALT D28715  14-Inch Quick-Change Chop Saw

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Christmas Sales DEWALT D28715 14-Inch Quick-Change Chop Saw Feature

  • Powerful 15.0 Amp/5.5 hp (maximum motor hp) motor provides more overload capacity
  • Quick-Change blade change system lets users change wheels without a wrench
  • Patented Quick-Fence tool-free, 45 degree adjustable fence allows for fast and accurate angle cuts
  • Quick-Lock vise allows for fast clamping on different size materials
  • Soft start extends gear and motor life, ergonomically designed handle


Christmas Sales DEWALT D28715 14-Inch Quick-Change Chop Saw Overview

Quick, accurate crosscuts are easy to execute with the DEWALT 14-Inch Chop Saw featuring Quick-Change keyless wheel changes. The exclusive Quick-Lock Vise lets you secure materials fast, while the powerful 15 amp motor makes quick work of tough cuts. This saw also features convenient wheel changes and a portable, ergonomic design that's easy on your body, so you can work smarter for longer.

callout box top
14-Inch Chop Saw
with Quick-Change
At a Glance:
  • Powerful 15 amp motor delivers no-load speed of 4,000 rpm

  • Convenient Quick-Lock Vise for fast, precise clamping of materials

  • Versatile 45-degree pivoting fence for accurate angle cuts

  • Ergonomic D-handle design for control

  • Tool-free wheel changes with Quick-Change system

  • Three-year limited warranty, one-year free service, and 90-day money-back guarantee
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DEWALT 14-Inch Chop Saw

Featuring a heavy-duty 15 amp motor that delivers a no-load speed of 4,000 rpm.
View larger.

DEWALT 14-Inch Chop Saw

Cut rounds measuring 5 inches across and rectangular materials up to 4-1/2 by 6-1/2 inches. View larger.
Powerful, Easy-to-Handle Design for Versatility
Thanks to a 15 amp, 5.5-horsepower motor with overload protection and a no load speed of 4,000 rpm, this saw is powerful enough for tough applications. This DEWALT saw features a 14-inch wheel and can handle rounds that measure 5 inches across or rectangular materials as large as 4-1/2 by 6-1/2 inches. You can expect square, accurate cuts from this DEWALT saw.

This chop saw features an ergonomically designed D-shaped handle that allows you to position your hand comfortably, reducing user fatigue and increasing productivity and accuracy.

Convenient Features for Accurate Cuts
It's the details that make this DEWALT saw an impressive, versatile addition to your tool collection. The DEWALT Quick-Lock Vise allows you to clamp a wide variety of materials quickly and securely, allowing for faster transitions and increased efficiency.

When it comes time to do more than make 90-degree cuts, a 45-degree pivoting fence allows for fast, accurate angle cuts. The saw's steel base allows you to weld jigs or stops directly onto the base for a custom user experience that matches your most common applications.

In addition, the saw arm's compression spring provides smoother movement and increased durability compared to arm setups that use torsion springs. An adjustable spark guard allows you to direct sparks away from your work area, protecting both your body and work surfaces.

Quick, Tool-Free Wheel Changes and Easy Transport
When it comes time to replace the abrasive wheel, the Quick-Change blade change system allows you to change wheels without a wrench. So you never waste valuable time looking for the right wrench to complete the job.

At just 21 inches long and weighing 39 pounds, this chop saw is compact and portable. An integrated top handle makes it easy to carry the saw from your workshop to your vehicle or from your vehicle to the jobsite. For added convenience and safety, a heavy-duty lock-down pin allows the saw head to be locked in the carrying position without the use of a chain.

This 14-inch chop saw with Quick-Change comes with a DEWALT warranty package that includes a three-year limited warranty, a one-year free service contract, and a 90-day money-back guarantee.

What's in the Box
D28715 DEWALT 14-Inch Chop Saw, 14-inch abrasive wheel, fence wrench, and tool-free flange system.


DEWALT 14-Inch Chop Saw
The Quick-Change blade change system allows you to change wheels without a wrench.





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DEWALT D28715  14-Inch Quick-Change Chop Saw

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Vertical Panel Saws - Manual Or Automatic?

Manual and automatic vertical panel saws both have their respective merits, so choosing which type to buy depends on the type of work it will have to carry out.

Metal Saw

Basically, there are four distinct advantages of using a manual machine compared to an automatic model. They are cheaper to buy, simpler to use, easier to maintain, and are far quicker when sizing small pieces of wood, plastic or other sheet material.

Metal Saw

For a manual machine to be the right choice for you it has to be easy to use, both in terms of the machine's ergonomics and in the effort required by the operator.

A badly designed, heavy-to-use saw loses many of the advantages of a manual machine. It will be tiring to operate and more likely to become damaged. A good manual machine needs to be quick to set up, so as to cope with short production runs, but also robust enough to cope with periods of heavy use.

Manually operated vertical panel saws from Striebig, the global market leader, are unrivalled in the quality of their design and manufacture. The robust machines are superbly engineered, making them extremely easy and light to use despite their heavy duty construction.

There are several advantages to using automatic vertical panel saws in the appropriate working environment.

Automatic machines offer a choice of feed speeds, which means that the optimum speed for the specific item and type of sheet material to be sized can be selected. A constant feed speed enhances the cut quality as there are no jerky movements during the sizing process.

With an automatic there is less manual input required from the machine's operator, and less chance of careless use damaging the machine. An important advantage is that the use of an automatic vertical panel saw frees up the operator to unload the machine and prepare for the next cut as the saw head returns, which boosts productivity. It has to be pointed out that an automatic vertical panel saw is not a CNC machine, but a saw with a powered cut cycle and more advanced control features. This makes it ideal for higher production applications without being as expensive as a quality beam saw.

The challenge is to find an automatic saw with all the right features which is simple and easy to use. An automatic machine with complex or confusing controls and poor engineering is likely to be a burden rather than an advantage.

Striebig is well known for its two popular automatic models, the Compact AV and the Control, which are designed and built to the same high quality as its manual machines.

Both are extraordinarily easy to use. Alongside convenient and simple controls, an advanced PLC system passes error and fault finding messages to the operator, preventing any incorrect use.

Their advanced design allows Striebig to offer the increased efficiency required from a machine of this type without any compromise to reliability.

To sum up, both manual and automatic Striebig Vertical Panel Saws offer different advantages and choosing between them is all about the type and level of work they will have to do.

Vertical Panel Saws - Manual Or Automatic?
Metal Saw

Christmas Sales DEWALT DW4856 6-Piece Metal/Woodcutting Reciprocating Saw Blade Set 201

Dec 16, 2011 16:28:57

Christmas DEWALT DW4856  6-Piece Metal/Woodcutting Reciprocating Saw Blade Set Deals
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DEWALT DW4856  6-Piece Metal/Woodcutting Reciprocating Saw Blade Set

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Christmas Sales DEWALT DW4856 6-Piece Metal/Woodcutting Reciprocating Saw Blade Set Feature

  • Combination sets provide a selection of blades for common applications
  • Tough case expands to hold 9-inch blades and is designed to fit in power tool kit box for quick blade storage
  • Compatibility with all reciprocating saw brands
  • Ideal for use with metal, plastic, wood, and drywall
  • Set includes six reciprocating saw blades


Christmas Sales DEWALT DW4856 6-Piece Metal/Woodcutting Reciprocating Saw Blade Set Overview

Use the DEWALT DW4856 reciprocating saw blade set as the perfect addition to your cutting needs, featuring compatibility with all reciprocating saw brands. Intended for a broad range of applications including metal, plastic, wood, and drywall, these blades provide just what your job needs in handy 6 piece set. The set includes the DW4802, DW4806, DW4808, DW4811, DW4813, and DW4847 blades.



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The Table Saw - Heart of Any Fine Woodworking Shop

There are many things you will want to consider before purchasing a new table saw for your shop. There are three main types of table saws: (1) the lightweight, inexpensive and portable contractor's saw, (2) the cabinet saw, so-named because it has an enclosed cabinet as opposed to open base and (3) the new breed of so-called "Hybrid" table saws which fill the price gap between contractor's saws and cabinet saws. This discussion will be only concern cabinet saws because, in my experience, nothing less will do for a shop that produces fine woodworking. Smaller saws lack both the accuracy and capacity of cabinet saws.

Metal Saw

The table saw is the heart of your shop. You will use it more than any other machine and its accuracy and capacity will determine the quality and size of what you will be able to produce. This is akin to picking someone to marry: Ideally, it's for life and you will have to live with your decision for a long time to come. Therefore, rushing into purchasing the first table saw you see, without doing your homework, is like a quickie Las Vegas marriage, always a gamble.

Metal Saw

There are many things you should consider before you should consider before investing your hard-earned dollars in any particular machine. As I have said again and again, any woodworking machine you buy should be just slightly more capable than what you will demand of it now or what you imagine you would likely to demand of it in the future. While price is important, affordability should not be the sole determining factor in your purchasing decision. If you can't afford the saw you need, wait until you can. Don't saddle yourself with a table saw that may drive you crazy every day of your life. Take a few moments to consider what you really need and which machine will best fill the bill for you.

I'd like to take a minute to talk about the features that you should be looking for and what these features will mean to you after you unpack and set up your new table saw. These features include: motor horsepower, blade size, trunnion construction, tabletop flatness, tabletop size, arbor size and arbor bearings, sawdust extraction, ease of operation including raising, lowering and tilting the blade, tilt of the blade (left or right), the necessity of a magnetic switch and the importance of its location, ease of access to the interior of the cabinet, accuracy and ease of operation of the fence, the amount of rip space to the right and the left of the blade, safety features and table saw mobility around the shop. In addition to the table saw itself, you may want to construct an outfeed table around the back of the saw, if space permits. We'll talk about that, as well.

MOTOR HORSEPOWER

Motor horsepower and blade size are closely related. The larger the blade, the more horsepower you will need to cut, at full blade height, through a piece of wood. Too much power is never a problem. Too little power can cause the saw to bind, slow down and even stop in the middle of a cut. This is not good, nor is it safe.

The smallest motor I would even consider for a 10-inch saw would be 3 horsepower. For a 12" to 14" saw it would be 5HP and for a 14" to 16" saw, I'd like 7.5 HP. You will also need to consider if the saw motor is single or three phase. Three phase motors use electricity a bit more efficiently. If you don't have three phase power at your location, however, you will either have to buy single phase or purchase and install a phase converter large enough for your saw motor. Most saw motors use 230 or 460 VAC power, so make sure you have available in your shop the voltage your saw will require. Three phase motors can run on 208 to 220 volts or higher, depending on the motor.

THE TRUNNION

The trunnion is the mechanism inside the cabinet which is responsible for both raising and lowering the blade and tilting the blade for bevel cuts. It is controlled from the outside of the saw by two separate wheels or cranks: one for raising and lowering the blade (usually found on the front of the cabinet) and the other for tilting the blade (either left or right, depending on the saw) which is usually, but not always, located on the side of the cabinet.

The trunnion determines the accuracy of your cuts so you want to be sure that it is well built and accurately machined. The saw blade must always be exactly where you need it to be. Furthermore, the trunnion must be easy to operate. It should not require Superman to raise or tilt the blade. As time goes on, you may find that it is harder to turn the wheels or cranks that operate the trunnion. This is usually because of sawdust contamination of the gears and/or lack of lubrication. Some better saws have ways of eliminating sawdust from the cabinet into an external dust port before it can get into the gears. Other saws come with self-cleaning gear teeth.

TABLE FLATNESS AND SIZE

One table saw manufacturer I know believes in "aging" its cast iron machine table tops before milling them flat. The tops are cast and then left outside in a "bone yard" to bend, bow, warp and twist in the sun and rain for a year or so. Then, they are brought inside where all the rust is removed and the table top is ground absolutely flat and polished to sheen. The theory is that the metal needs to settle into a place where all post-casting movement has ceased and that the table should not be ground flat before this is done. Otherwise, the table may move out of absolute flatness after it is part of your new table saw and that it not at all desirable. Why? Because the flatness of your table saw top will determine the accuracy of your cuts. Be sure to check your new table saw for table flatness with a straightedge on or before delivery and afterwards from time to time. Lay the rule across the table top at all angles and check for daylight under the rule or rocking of the straightedge on the table top.

The size of the cast iron table saw top is also important: the larger the better. When you are sawing large objects, you want as much flat table surface as you need to support the work piece flat to the blade for accuracy. Larger table size is usually accomplished by attaching cast-iron table wings to the edge of the main table. These wings must be as flat as the table and the seam they create must be aligned so that the top of the wing is flush to the table saw table along its entire length.

ARBOR SIZE AND ARBOR BEARINGS

The saw blade is mounted on an arbor with an arbor nut and the arbor is turned by the motor usually via pulleys and 1 to 3 V-belts. The arbor is mounted into the trunnion inside two or more arbor bearings. These should be sealed from dust for obvious reasons. The size of the arbor determines the size of the hole in the middle of the saw blade. This is usually 5/8" for a 10" blade and 1" or larger for blades larger than that. The strength and alignment of the arbor and the bearings which support it determine the accuracy and smoothness of the table saw. Vibration and noise should be kept to a minimum and the saw blade should be straight in the table from front to back at all elevations and bevel angles.

BLADE TILT

Most table saw trunnions are made to tilt either left or right (but not both) to a maximum of 45 degrees from vertical. If you have a choice, and you usually do, never buy a right-tilt saw for the following reason. A right-tilt saw tilts the blade towards the fence and can pinch a work piece into the fence, causing a jam or, worse, a kickback just as the cut is finishing. Further, on a right-tilt saw, the blade is tilting towards the fence and could cut into and ruin it if the fence were to be inadvertently moved too close to the spinning blade. A left-tilt saw tilts away from the fence and instead of pinching the work piece, allows it to rise vertically slightly, if need be.

KICKBACK AND PERSONAL SAFETY

There is a rule that says, "Never stand directly behind a horse or a table saw." Sooner or later every table saw operator will do something stupid that causes a kickback. If the operator makes it a practice to avoid standing where the kickback will occur behind the blade, he or she will probably avoid the severe injury that can be inflicted by a flying piece of wood striking the face, neck, chest or arms of the woodworker.

There are many hold-down and anti-kickback devices on the market. Some are good and some are a hazard in themselves. I had a large metal combination hold-down and anti-kickback device get caught in the saw blade, ripped off the fence to which it was clamped and flung into a plate glass door behind the saw. I heard it go whistling past my right ear. It missed me because I was standing, as always, well to the left of the saw blade.

Woodworking can be a dangerous business. Always use a push stick or similar device. Fingers are not replaceable. Never try to rip narrow strips next to the fence. Instead, cut them off of the left side of the work piece. In this case, you would stand to the right of the blade. In short, think ahead about the possible complications of what you are about to do, keep your eyes wide open (wearing goggles, of course) and keep your wits about you at all times.

Another important safety device is the magnetic switch. This device protects you after an electrical power failure. If the power fails and you have a regular switch, the saw will come back on when the power comes back on. If you were to be near the blade at the time, this could be disastrous. A magnetic switch will not allow the saw to start again until you press the button. The location of the switch is also important. It should be right out front where it can be quickly accessed by a hand, foot or knee in the event of an emergency. The off button should be wide, red in color and should extend outside of the switch box like a mushroom for fast access.

SAWDUST EXTRACTION

My ideal would be to never have a speck of dust reach the gears of my table saw trunnion and that all sawdust would be sucked away from the saw blade and out of the machine as soon as it was made. I would never need to clean out sawdust from inside the saw cabinet and the trunnion would always operate smoothly and easily. While I don't expect to ever see my dream fully realized, there are saws on the market today that closely approach this level of efficiency in sawdust extraction.

Some saws shield the blade in a casing underneath the saw table and suck the dust out directly from there. Others slant the floor of the saw cabinet towards a dust collection port. Many just allow the sawdust to accumulate on the floor under the saw until you clean it out. You will always have some cleaning of the interior to do. Perhaps you won't wait until the sawdust has totally encased the trunnion gears packing itself up to the bottom of the table top. You will need to connect the saw to a dust collector through its dust port. The suction of the dust collector should be about 350 CFM for a 10" saw and more for a larger saw.

CABINET ACCESS

At least one, but preferably two or more access doors should be provided leading into the cabinet of the table saw. The one you will use most often will be for cleaning out the interior of sawdust. Another should give easy access to the motor, trunnion and belts for adjustment and repair. Many saws provide a removable access panel instead of a second door. That's fine for occasional motor, arbor, belt and trunnion access but you will want the sawdust door to open and close easily.

THE FENCE

The saw should come with a Biesemeyer or similar type fence included in the purchase price. This type of fence locks and aligns itself to a rectangular tube attached to the front of the saw table when you press down on a handle. Fence accuracy and ease of operation will be important every time you touch your table saw and so a cheap fence is no bargain. The fence will probably read measurements along a stick-on measuring tape on the top of the front fence rail tube. You will need to carefully adjust the fence for accuracy. Instructions of how to do this should come with the set-up instructions for the saw.

The fence must be aligned so that the front of the blade and the rear of the blade are exactly the same distance from the fence at all settings. Once you have ascertained that the blade and fence are parallel to each other, you must cut some test boards to accurately set the fence to the scale. Set the fence to exactly 2" on the measuring scale. Rip a test board and measure it. Adjust the fence to the scale by moving the viewer's hairline left or right. Rip more boards until you have exact accuracy. The viewer through which you see the tape should be strong in magnification.

RIP CAPACITY

Your new saw must have a rip capacity equal or wider than the widest thing you will ever want to rip. Usually, a cabinet saw will have a rip capacity of around 30 inches or 50 inches. A large rip capacity to the right of the blade will require an extension table to support work wider than the cast iron table. Many times, this extension table is included with the saw or, alternatively, you can easily build you own. The fence must have a tube or rail long enough to achieve the maximum with you want to rip.

If you consider that a sheet of plywood measures 48" in width, I would think that you might want to opt for a 50-inch rip as opposed to the slightly less expensive 30" rip capacity. You might want to rip off only one inch from that sheet of plywood and, while doing that, you will want the plywood to be fully supported. You might want to crosscut a sheet of plywood into two 48" pieces. You also should consider the rip space to the left of the blade: The wider, the better. Sometimes, you might want to accomplish tasks that require the fence to be put over to the left side of the blade.

TABLE SAW MOBILITY

Some shops are small enough to require that all machines be able to roll around on the floor. The theory is that you pull out only the machine you are using at the time. In planning your shop, you should decide if your space requirements will mean that everything has to roll, some machines but not others have to roll or all machines can remain in their own positions permanently. Many cabinet saws offer the optional extra of some sort of mobility device. In the case of a table saw, you don't want it rolling around while you are pushing lumber through it and so the wheels must retract enabling the saw to rest on its cabinet base on the floor.

Some of the nicer table saws have the caster wheels permanently mounted inside the cabinet so they are never seen and are never in the way. A foot pedal controls raising the saw up into the mobility position and then lowering it back down onto the floor. If your table saw does not have this feature, after-market mobility bases can be purchased as needed.

BUILDING AN OUTFEED TABLE

The ideal solution is to have enough shop space so that you will never have to move your saw around at all. In this situation, you can construct an outfeed table to support large work pieces and long lumber as they leave the back edge of the table saw table. Ideally, depending on space available, you should build this outfeed table so that it extends eight feet or more in back of the blade. You can use the space underneath the table for lumber storage and/or drawer space. The table can also serve as a work bench for the construction of large cabinets and tables. You can use it for pipe clamp glue-ups and spray painting layout, as well.

Needless to say, the table must be exactly the same height as the top of the table saw table and you may need to extend the slots for the miter gauge into the beginning of the top of the outfeed table. If your saw extension table extends 50 inches or so to the right of the blade, so should your outfeed table and it should extend along the entire back edge of the table saw to the left of the blade. The saw should ideally be oriented so that you can bring long lumber through the shop door and directly onto the saw table without having to turn a corner.

If you keep what you have read here in mind, you should be able to find a machine that is perfect for your needs. Remember, cheap price guarantees neither satisfaction nor success.

The Table Saw - Heart of Any Fine Woodworking Shop
Metal Saw

Christmas Sales DEWALT DW3970 12-Inch High Tension Hack Saw Frame 201

Dec 15, 2011 17:59:48

Christmas DEWALT DW3970  12-Inch High Tension Hack Saw Frame Deals
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DEWALT DW3970  12-Inch High Tension Hack Saw Frame

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Christmas Sales DEWALT DW3970 12-Inch High Tension Hack Saw Frame Feature

  • Quick and Easy Blade Change for Speed and Convenience
  • Removable Hand Guard for Added Protection
  • Soft feel grips for added comfort
  • High Tension Knob for Tight Fit
  • Jab Saw Capability for Cutting in Tight Spots; Easy blade storage for convenience


Christmas Sales DEWALT DW3970 12-Inch High Tension Hack Saw Frame Overview

Versatile and durable, the DeWalt DW3970 High-Tension Hack Saw Frame delivers a unique feature set that makes it a fantastic addition to any craftsman's arsenal. Built up from sturdy aluminum and steel components, this frame features a quick-change mechanism for fast, on-the-job blade changes, a strong, convenient tension adjustment knob, and built-in blade storage. It makes both 45-degree and 90-degree flush cutting easy, and can even be used as a jab saw in tight spaces. Plus its soft grip, well-balanced body, and hand guard provide excellent ergonomics for reduced user fatigue and less skinned knuckles. The hand guard is removable, so you never have to worry about it getting in the way.



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